Case Study: Large Size PVC Solid Boards with Customized Dimensional Control for an Overseas Customer
A customer contacted us for large-size PVC Solid Boards with customized dimensions.
The customer required PVC boards in 1350 × 4000 × 38mm, which was wider than the common production sizes available in the market.
For large-width PVC sheets, dimensional control becomes more challenging because uneven shrinkage during cooling may cause edge deformation or inconsistent flatness.
To meet the customer’s requirements, we adjusted the production parameters, monitored the extrusion process carefully, and optimized the manufacturing process to ensure stable board dimensions and quality.
Customer Requirements and Project Expectations
The customer required oversized PVC Solid Boards with strict dimensional requirements.
The main expectations included:
- Large width production capability beyond standard sizes
- Stable thickness and flatness
- Consistent mechanical performance
- Reliable surface quality
- Safe transportation for oversized and heavy boards
Because the required board width was larger than conventional specifications, maintaining dimensional stability during production was the key challenge.
Client Detail Requirements
The customer’s main requirements included:
• Large Size PVC Solid Board Production
The customer required boards with dimensions of:
1350 × 4000 × 38mm
which exceeded common domestic production widths.
• Stable Thickness Control
Due to the large board size and thickness, uniform thickness was required to avoid uneven edges and deformation.
• Consistent Board Quality
The customer required smooth surfaces, stable physical properties, and reliable performance during application.
• Secure Export Packaging
Because the boards were large and heavy, stronger packaging was required to prevent damage during transportation.
Customer Pain Points
1. Large Width Production Challenge
The required width of 1350mm was larger than common PVC board production sizes.
Large-width extrusion requires better process control to avoid uneven cooling and edge problems.
2. Thickness and Flatness Control
For 38mm thick PVC boards, inconsistent cooling or material distribution may affect final thickness uniformity.
The customer needed stable boards with reliable dimensional accuracy.
3. Material Performance Requirements
The customer had a limited budget but still expected stable quality and performance.
A balance between cost control and product reliability was required.
4. Transportation Safety Risk
Due to the large dimensions and heavy weight of the boards, improper packaging could cause damage during shipment.
Customized PVC Solid Board Solution
To meet the customer’s requirements, we provided a customized production solution combining process optimization, material adjustment, and reinforced packaging.
During production, we adjusted equipment parameters and closely monitored the extrusion process to ensure stable output quality.
Considering the customer’s budget requirements, we optimized the material structure by using a balanced material formulation while maintaining product performance.
The final boards achieved consistent thickness, smooth surface quality, and stable mechanical properties.
For transportation safety, we strengthened the wooden packaging structure to better protect the oversized PVC boards during international delivery.
| Item | Recommended Solution |
|---|---|
| Product Type | PVC Solid Board |
| Material | Rigid Polyvinyl Chloride (PVC) |
| Board Size | 1350 × 4000 × 38mm |
| Production Method | PVC extrusion production |
| Main Challenge | Large width production and dimensional stability control |
| Quality Control | Production parameter adjustment and real-time monitoring |
| Material Optimization | Balanced formulation to achieve cost efficiency and stable performance |
| Packaging Solution | Reinforced wooden packaging for oversized boards |
Why Our PVC Solid Boards Were Recommended
• Large Size Manufacturing Capability
We were able to produce oversized PVC boards beyond common width specifications while maintaining product stability.
• Strict Dimensional Control
Production parameters were adjusted according to the board size to reduce thickness variation and deformation risks.
• Balanced Material Solution
We optimized the material formulation according to the customer’s budget while ensuring stable product performance.
• Real-Time Production Monitoring
The extrusion process was continuously monitored to ensure consistent quality throughout production.
• Reinforced Export Packaging
Special packaging solutions were applied to protect large and heavy boards during international transportation.
Our Customization and Manufacturing Capabilities
We provide customized PVC Solid Board solutions including:
• Customized thickness and dimensions
• Large-size PVC board production
• PVC extrusion manufacturing
• Smooth, matte, and customized surface finishes
• Material formulation adjustment
• Thickness and flatness control
• Cutting and machining services
• Reinforced export packaging
• Customized colors and applications